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Structural engineering

Hot-rolled PEMB or cold-formed steel: choosing the structural system

A PEB Corp engineering guide to hot-rolled frames and cold-formed steel (CFS) framing: design standards, connections, typical uses, and hybrid systems.

Production hall at the group's plant operated by NewCon Steel® at Centro Industrial PEB, Las Mañanitas: steel portal frames, an overhead crane and cold-formed steel panels on the floor

Scope of this guide. Published costs, savings and schedules are indicative examples, not a project quotation or guarantee. Compare the same location, specification and scope. Structural supply, civil works, building services, finishes and logistics must be confirmed separately; permit and engineering requirements depend on the site.

In short

  • PEB Corp designs hot-rolled steel structures to AISC 360 and cold-formed steel (CFS) framing, also called light-gauge steel (LGS), to AISI S100-16 (R2020).
  • Hot-rolled steel fits buildings driven by overhead cranes, heavy concentrated loads, very long clear spans, or tall eave heights.
  • Cold-formed steel fits light, repetitive buildings; within the group, NewCon Steel® makes 0.85–2.5 mm members that are CNC-cut, punched, and labeled.
  • The two systems are often combined: hot-rolled frames with cold-formed purlins, girts, envelope, or floors.
  • ASCE/SEI 7-22 and the local code, such as REP-2021 in Panama or NSR-10 in Colombia, set the wind and seismic loads for both systems.
  • PEB Corp recommends the system from site and occupancy data: location, spans, heights, loads, number of levels, and schedule.

PEB Corp engineers both systems: hot-rolled steel structures designed to AISC 360 and cold-formed steel (CFS) framing, also called light-gauge steel (LGS), designed to AISI S100-16 (R2020). Hot-rolled steel fits buildings driven by overhead cranes, heavy concentrated loads, very long clear spans, or tall eave heights. Cold-formed steel fits light, repetitive buildings, and many projects work best with a hybrid of the two.

What a PEMB is, and what cold-formed steel framing is

PEB Corp is the company; "PEB" (pre-engineered building) is also a generic industry term. In the US market, a pre-engineered metal building (PEMB), or metal building system, combines rigid primary frames of hot-rolled or built-up plate sections with cold-formed Z and C secondary members: roof purlins and wall girts. The frames, bracing, and connections are designed and fabricated as one system and shipped ready for erection.

Hot-rolled steel leaves the mill as heavy sections with thick webs and flanges, such as W shapes, channels, and angles. When the geometry calls for it, the fabricator builds up members from welded plate. Design follows AISC 360, the American Institute of Steel Construction's Specification for Structural Steel Buildings.

Cold-formed steel is thin sheet bent at room temperature into studs, tracks, hat channels, and C- and Z-sections. NewCon Steel® roll-forms these LGS/CFS members at the group's CNC plant at Centro Industrial PEB, Las Mañanitas, Panama City, in thicknesses of 0.85–2.5 mm (0.033–0.098 in) with a ±0.5 mm (±0.02 in) CNC fabrication tolerance. Because the sections are slender, local and distortional buckling govern their design, which is why CFS has its own specification: AISI S100-16 (R2020) with Supplement 3 (S3-22).

For definitions of these terms, see the industrialized construction glossary, and for the light-gauge system in more depth, the steel framing (LGS) guide.

Comparison table: hot-rolled vs. cold-formed steel

The table summarizes the differences that drive system selection. The local code sets which edition of each standard applies, and section capacities are confirmed in each project's structural calculations.

CriterionHot-rolled steelCold-formed steel (CFS framing)
Member design standardAISC 360-22; AISC 341-22 where seismic design requires itAISI S100-16 (R2020) w/S3-22; framing AISI S240-20; seismic AISI S400-20
Wind and seismic loadsASCE/SEI 7-22 and the local codeASCE/SEI 7-22 and the local code
Material and thicknessMill sections (W shapes, channels, angles) or built-up plate; heavy thicknessesCoated sheet; at NewCon Steel, Zn-Al-Mg 275 g/m² in 0.85–2.5 mm
ConnectionsStructural bolts or welds, in the shop and in the field, per designSelf-drilling screws and bolts; the bolted NewCon Steel line has no field welding
Corrosion protectionPaint system or hot-dip zinc coating applied to each piece, per specificationCoating applied at the coil; at NewCon Steel, 275 g/m² total across both faces (0.90 oz/ft²)
FabricationStructural steel shop: cutting, drilling, welding, and paintingCNC line: each piece cut, punched, marked, and labeled from the model
Typical usesCrane buildings, tall clear heights, heavy concentrated loads, and heavy industrial structuresSchools, offices, housing, clinics, light floors, building envelope, and truss-roof warehouses where loads allow
Design within the groupPEB Corp engineeringPEB Corp engineering
Fabrication within the groupSupply defined per projectNewCon Steel, at the group's CNC plant

Hot-rolled steel structures (AISC 360) are designed by PEB Corp engineering; NewCon Steel® manufactures the bolted cold-formed steel (AISI S100). When you compare bids, check that each system was calculated to its own specification. An LGS member is not designed to the hot-rolled specification: if a bid does that, ask for the calculations under AISI S100-16 before comparing. The NewCon Steel engineering and standards page explains what each specification governs.

When each system fits

Neither system wins on every project. PEB Corp recommends a system after reviewing clear span, height, loads, number of levels, site, and schedule.

When hot-rolled steel fits

  • Overhead cranes. A crane applies moving, impact, and fatigue loads to runway beams and columns. That demand is usually carried by hot-rolled or built-up frames designed to AISC 360.
  • Long spans and tall eaves. When the clear span or eave height exceeds what a light truss can carry, a rigid hot-rolled frame concentrates capacity in a few columns and keeps the floor open.
  • Concentrated loads. Heavy equipment, tanks, and storage mezzanines favor heavier sections.
  • Heavy industrial structures. Platforms, process supports, and structures that carry machine vibration are usually designed in hot-rolled steel.

When cold-formed steel framing fits

  • Light buildings of one or more levels. Classrooms, offices, workforce housing, clinics, and homes carry distributed loads that AISI S240-20 framing handles with load-bearing walls, floors, and roof.
  • Truss-roof warehouses. SmartBrix Construction builds industrial buildings and warehouses in CFS framing with steel trusses that remove interior columns, where loads allow.
  • Remote sites and islands. Members are light and arrive cut and labeled, and the bolted line avoids depending on certified welders on site.
  • Short schedules. Erection is repetitive: the crew places, aligns, and fastens each piece according to the shop drawings.

As a published group reference, SmartBrix Construction erects cold-formed steel structures at 380 m² (about 4,090 sq ft) per day per crew, and a typical industrial building can be operating in ≈4 months from the fabrication order, depending on scope and site. Turnkey (design-build) CFS framing projects are executed by SmartBrix Construction, which typically delivers in 3–5 months from foundations; see its steel framing construction page.

Hybrid systems: hot-rolled frames with cold-formed components

Combining both systems is common, and a typical PEMB already does it: hot-rolled or built-up primary frames with cold-formed purlins and girts. Three combinations are common:

  • Hot-rolled frame with a light envelope. Hot-rolled frames with cold-formed roof purlins, wall girts, and exterior walls.
  • Hot-rolled building with CFS interiors. The primary frame carries the span and the crane, while offices, restrooms, floors, and mezzanines are framed in cold-formed steel.
  • Bolted frames with panels. Bolted cold-formed frames serve as the skeleton, with pre-assembled structural panels for walls, floors, and roof. This is the NewCon Steel bolted structural steel line, erected with no field welding.

In a hybrid system, each part is designed to its own specification: the frame to AISC 360 and the cold-formed components to AISI S100-16 (R2020). PEB Corp coordinates the connections between them in a BIM model at LOD 400 (Revit / Tekla) before fabrication, so holes and bearing points line up on site. See how that workflow runs in the post on the BIM construction process.

Wind and seismic: ASCE 7, NSR-10, and REP-2021 apply to both

The structural system changes the member design specification; the loads the building must resist stay the same. ASCE/SEI 7-22 sets loads and load combinations: dead, live, wind, seismic, and rain. The local code sets which loads and editions govern: REP-2021 (Panama's structural design regulation) in Panama, NSR-10 (Colombia's seismic-resistant building code) in Colombia, and, in the Caribbean, the IBC as adopted by each jurisdiction.

For seismic detailing, hot-rolled steel follows AISC 341-22 and cold-formed steel follows AISI S400-20 where the site's seismic hazard and the governing code require it. In hurricane zones, PEB Corp applies a hurricane design verified up to 250 km/h (155 mph), Saffir-Simpson Category 4, project by project. The quoted wind speed is a design reference, not a universal building rating. See the hurricane-resistant steel buildings guide and the code for each market on the Panama and Colombia pages.

What engineering needs to recommend a system

PEB Corp recommends the system based on site and occupancy data. Include this information in your first inquiry:

  1. Country, city, and site location, which set the governing code and the wind and seismic loads.
  2. Building use, approximate area, and number of levels.
  3. Required clear spans and clear heights.
  4. Overhead cranes, equipment, racks, or mezzanines, with their loads and locations.
  5. Geotechnical report, if available; the foundations guide for steel buildings explains why it matters to the design.
  6. Available drawings, target date, and whether you need engineering, steel supply, or construction.

To compare proposals, ask for the same basis in all of them: the same code and edition, the same loads, and the same scope of supply. A price per kilogram of steel and a price per square meter of building measure different scopes, and a proposal without structural calculations does not show which specification was used.

With that information, PEB Corp routes your request to the right company in the PEB Corp Group: engineering and export at PEB Corp, profiles, panels, and kits at NewCon Steel, and construction at SmartBrix Construction.

Talk to PEB Corp engineering → Reply within 24 business hours · technical proposal / quote in 48 h

Frequently asked questions

Can cold-formed steel framing be used for long-span warehouses?
Yes, within limits set per project. SmartBrix Construction builds CFS warehouses with steel trusses that remove interior columns. Where the building has overhead cranes, heavy concentrated loads, or spans and heights beyond what a light truss can carry, PEB Corp recommends a hot-rolled frame, alone or combined with cold-formed components. The decision depends on the site loads and the building's use.
Which standard governs each system?
Hot-rolled steel is designed to AISC 360 and, where seismic design requires it, AISC 341. Cold-formed steel members are designed to AISI S100-16 (R2020) with Supplement S3-22, framing systems to AISI S240-20, and seismic systems to AISI S400-20. Loads come from ASCE/SEI 7-22 and the local code: REP-2021 in Panama, NSR-10 in Colombia, or the IBC as adopted by each Caribbean jurisdiction.
Can hot-rolled and cold-formed steel be combined?
Yes, and it is common. A typical PEMB uses hot-rolled or built-up frames with cold-formed purlins and girts. It is also common to pair a hot-rolled building with offices, floors, or mezzanines framed in cold-formed steel. Each part is designed to its own specification, AISC 360 or AISI S100-16 (R2020), and PEB Corp coordinates the connections in the BIM model before fabrication.
Which system is faster to erect?
It depends on the project and its scope. As a published group reference, SmartBrix Construction erects cold-formed steel structures at 380 m² per day per crew, and a typical industrial building can be operating in about 4 months from the fabrication order. SmartBrix Construction typically delivers CFS-framed buildings in 3–5 months from foundations. To compare against a hot-rolled frame, PEB Corp reviews schedules for the same scope, and the schedule for your building is confirmed in the proposal.
Does NewCon Steel manufacture hot-rolled steel?
NewCon Steel® specializes in cold-formed steel, including bolted components, made at the group's CNC plant in Las Mañanitas, Panama City. Hot-rolled steel structures (AISC 360) are designed by PEB Corp engineering; NewCon Steel® manufactures the bolted cold-formed steel (AISI S100). Confirm the structural system and the scope of supply before you compare bids.
Is PEB Corp the same as a PEB building?
PEB Corp is the company; "PEB" (pre-engineered building) is also a generic industry term. PEB Corp (Pre-Engineered Buildings Corp, S.A.) is the parent company of PEB Corp Group and provides structural engineering, BIM design, institutional relations, and export coordination. As a technical term, a PEB is a steel building with hot-rolled or built-up frames and cold-formed purlins, designed and fabricated as one system. PEB Corp engineers structures in both hot-rolled and cold-formed steel.
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